OFF THE FLOOR // TOPIC INDEX

3D Printing Guides and Field Notes

Practical FDM guidance from AIURION's San Francisco 3D printing operation, covering startup prototypes, PLA, Matte PLA, PETG Basic, PETG HF, ASA, PPA-CF carbon fiber nylon (high-temp polyamide), TPU 85A, and TPU 95A HF, printability, turnaround, enclosures, and small batches.

15 PUBLISHED ARTICLES

PUBLISHED KNOWLEDGE // 3D PRINTING

Articles in this topic

01 // 3D Printing

3D Printed Embossing Dies for Shallow Forming Prototypes

Turn text or artwork into a shallow forming brief. Pair human process judgment with agent-prepared requirements, revision tracking, and a measurable prototype trial.

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02 // 3D Printing

3D Printed Workholding for Nests and Soft Jaws

Choose a fixture around the operation. Prepare the part and mounting brief, inspect supported geometry, and keep shop qualification with the printed prototype.

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03 // 3D Printing

Custom Robot Gripper Jaws with TPU Contact Pads

Turn mounting measurements and contact requirements into a configurable jaw kit. Let agents organize the brief while engineers verify fit and handling.

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04 // 3D Printing

Outsource 3D Printing or Buy a Printer? A Startup Decision Guide

Compare outsourcing with printer ownership across speed, operator time, cost, iteration frequency, control, and the practical hybrid model.

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05 // 3D Printing

Same-Day 3D Printing for Urgent Prototype Needs

A practical guide to when same-day FDM is feasible, what determines the real turnaround, and when an urgent part needs another process.

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06 // 3D Printing

When Not to Use Additive Manufacturing

Use this process-selection framework when material, risk, finish, tolerance, quantity, geometry, or schedule may make FDM the wrong answer.

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07 // 3D Printing

Urgent Spare-Parts 3D Printing: What Can Actually Be Replaced Quickly?

A readiness check for urgent replacement parts: usable CAD, non-critical use, PLA or PETG fit, and a deadline that includes delivery.

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08 // 3D Printing

Functional Versus Display Prototypes: Choose the Right Print for the Decision

Define whether a prototype must test fit and behavior, communicate form and scale, or do both before choosing the print strategy.

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09 // 3D Printing

FDM Versus SLA for Startup Prototypes

Choose FDM for practical fit checks and hardware iteration; choose SLA when fine detail and smooth small-scale presentation quality drive the decision.

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10 // 3D Printing

The PCB Enclosure Readiness Checklist

Import a KiCad board or start with measurements. Use human fit judgment and an agent-prepared brief to configure, review, and quote a matched enclosure set.

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11 // 3D Printing

Additive Bridge Production Economics: Qualify the Route, Price the Gap, Plan the Exit

Additive bridge production is not "print until tooling arrives." It is a temporary, approved production route with bounded economics and a defined exit.

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12 // 3D Printing

Additive Manufacturing vs CNC Machining: A Scope-Matched Cost Comparison

The cheaper quote is not always the cheaper production route. Compare additive and CNC with the same scope and the same time horizon.

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13 // 3D Printing

When to Validate with a 3D-Printed Prototype Before Production

A prototype is valuable when it answers a named question at the right level of fidelity. It is waste when the team prints first and decides what to learn later.

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14 // 3D Printing

When Is a 3D-Printed Fixture Good Enough? A Risk-Based Qualification Framework

A practical way to qualify printed workholding without inventing universal tolerance or cycle-count rules.

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15 // 3D Printing

Can I Get Just One Part 3D Printed?

One part can be the right order for a fit check, design decision, or low-risk replacement. Scope the question first, then quote the actual geometry.

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